Material Identification - LMATS (2024)

Material Identification is a systematic approach to identify particular grade of material for reverse engineering, alteration or repair of the existing assets or products, non-traceable material and use of substitute material.

Material Identification - LMATS (1)

The initial stage in Material identification involves identifying the source of material ( stray, batch mix-up) product application( tensile, compression, fatigue), form of material ( casting, forgings, rolled, extruded, welded), shape of material ( plate, sheet, pipe, solid, preformed) followed by chemical analysis, surface and core hardness, tensile test, case depth evaluation, microstructure condition.


On most of the occasions, a simple positive material identification (PMI) using portable OES or XRF analyser such as Thermofisher Niton XLT 818 or Innov-X Alpha can identify most of the alloys.

For most of the carbon steel materials, mechanical testing is required to conclude the exact grade of material.

LMATS comprises a team of Metallurgist, Engineers, Scientist and Engineering Technologist.

The combination of these professionals from different speciality areas ensure that the material identification is performed precisely and within shortest duration.

LMATS Melbourne and Sydney laboratories performs material identification everyday for various industries. LMATS is NATA accredited.

Material Identification - LMATS (2024)

FAQs

What is the positive material identification code? ›

Positive material identification (PMI) is the analysis of a material, this can be any material but is generally used for the analysis of metallic alloy to establish composition by reading the quantities by percentage of its constituent elements.

How accurate is PMI testing? ›

Typically, the relative accuracy of PMI techniques is approx. 10% over most of the measurement area, which is excellent for sorting purposes.

What is the test for material identification? ›

Handheld X-ray Fluorescence (XRF) is the most common PMI method and the portability of the hand-held equipment allows to perform PMI on-site at the production plant or factory floor. The handheld XRF instrument scans the material and provides chemical composition and alloy grade name.

What is the material identification method? ›

The initial stage in Material identification involves identifying the source of material ( stray, batch mix-up) product application( tensile, compression, fatigue), form of material ( casting, forgings, rolled, extruded, welded), shape of material ( plate, sheet, pipe, solid, preformed) followed by chemical analysis, ...

How to do positive material identification? ›

Positive material identification is performed using either of the two techniques below: X-ray Fluorescence (XRF) analyser: This is the most common method and the portability of the hand-held equipment allows Intertek to perform PMI on-site at our customers' premises.

What are the limitations of positive material identification? ›

POSITIVE MATERIAL IDENTIFICATION LIMITATIONS

X-ray fluorescence, one of the positive material identification methods, cannot be used to sort out sulfur, phosphorus, and carbon. PMI cannot easily detect non-metals — and by the same token, elements that exist between metals and non-metals are difficult to assess.

How do you identify materials? ›

By looking at the structure of the elemental constituents in a sample, material identification verifies material type by comparing differences in composition that define the specific types of materials being analyzed. X-ray fluorescence (XRF) offers a non-destructive means for material identification.

What is the raw material identification test? ›

Raw Material Identification through Multiple Polyethylene Bags. Raman technology is known for its fast speed and convenience for material identification and verification since Raman measurements can be conducted through transparent containers without any sample preparation.

Why is material identification needed? ›

Positive Material Identification is essential because it assures the operator of reliable quality control, which enables them to define accurate safety of the work atmosphere and the finished products.

How do you identify unknown materials? ›

Structures of unknown compounds can be determined by comparing physical properties, performing functional group tests, and checking melting points of derivatives against those of known compounds reported in the literature. Solubility properties and chemical reactivity become apparent during these qualitative tests.

What are three steps that can be used to identify a material? ›

identify a material are similar to the steps used to test for purity. The first step is to decide which properties to test. The second step is to do tests on a sample of the unknown. The final step is to compare the results with the data reported for known materials.

What is the purpose of PMI testing? ›

Positive Material Identification, or PMI, is an analysis technique used to verify the material chemistry of metal alloys. The surface of the alloy is excited through electrical stimulation and the resulting waves of the light spectrum are analyzed.

What is positive material identification standard ASTM? ›

For the PMI test to be acceptable, the alloying elements should not deviate by more than ±10% of the standard ASTM chemistry ranges. If the PMI test results falls outside the acceptable range, the fabricator may perform a chemical analysis in an independent testing laboratory to determine the component acceptance.

How does a PMI machine work? ›

Two types of PMI

X-ray Fluorescence (XRF) instruments work by exposing a sample to be measured to a beam of X-rays. The atoms of the sample absorb energy from the X-rays, become temporarily excited and then emit secondary X-rays. Each chemical element emits x-rays at a unique energy.

What is the price of positive material identification in PMI? ›

Positive Material Identification at Rs 1250000/unit in Navi Mumbai | ID: 20881246697.

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