How to Measure and Reduce Order Fulfillment Cycles — Katana (2024)

Order Fulfillment Cycle Time refers to the time it takes from a customer placing an order to them having it in their hands.

Are youronline customershappy with the quality of your service?

Maybe you manage to get your orders shipped on time, but is there room for improvement?

Of course, your product ticks all the boxes when it comes to quality. Unfortunately, nowadays this is not enough when it comes to customer satisfaction.

Indeed, online shoppers have increasingly high demands when it comes to their whole e-commerce experience.

This is especially true when it comes to wait time for online orders. Shoppers want more convenience, quicker gratification, and many other online stores have already adapted to fit this demand.

But don’t sweat. You don’t need to bow out to e-commerce giants, when your independent e-commerce store can thrive. Streamlining yourorder fulfillment cycle timecan help youget the mostout of your e-commerce store.

Order fulfillment time is a major KPI for any business, especially when it comes to “e-fulfillment” — which brings over logistical challenges over your regular orders.

If a customer thinks they have waited too long for an order, they might not be motivated to order from you again. Even worse, they might cancel their order, wasting valuable time and production costs for your business. This may seem unfair as you place your trust in a postal or courier service to get your orders delivered ASAP.

This is why order fulfillment cycle time is an important metric for your scaling manufacturing business to track. You can figure out if it is good enough for your customer and ways to improve it.

Customers are likely to shop elsewhere if they can get goods quicker, even if the products themselves are of lower quality. This may be a bitter pill to swallow, but it is solvable for any business, no matter how big.

Your business can be known for quality and speed. It can be the go-to online store when your customer needs to buy a last-minute birthday present for their cousin. Helping people out of a sticky situation pays dividends and should make you feel great about what you do.

It boils down to the psychology of why people choose to shop at a particular place.

Emotion plays such a big role.

That is why your product alone might not be enough to build up your online sales. You also need to have utility for the customer, to give them a reason to shop online in the first place.

That is why manufacturing jargon likethe order fulfillment life cycleis so important to understand. It has a profound effect on the human side of your business. You want to build your customers’ trust and be a dependable online seller. Quick deliveries show you care about your customers and you will be rewarded through positive reviews and loyalty.

Understanding Order Fulfillment Cycle Time (OFCT)

Identifying your OFCT gives you a valuable insight into the effectiveness of your order fulfillment process. This is an important metric for your business to track, as online shopping consumer data show thatcustomer satisfactionis largely tied up in fast deliveries. Customers can be very picky when it comes to their online shopping.

The life cycle of order fulfillment encompasses many steps taken from when you receive a customer order, to the completed delivery of that order including:

  1. Customer places an order through your e-commerce store;
  2. You receive the order via email or on your orders page;
  3. You place a manufacturing order for the required goods;
  4. Your team receives the MO and starts the manufacturing process;
  5. The order is assembled, finished, and packed; and
  6. The order is delivered to the customer.
How to Measure and Reduce Order Fulfillment Cycles — Katana (1)

When you are dealing with e-commerce, the order fulfillment cycle could take days or even weeks. Sometimes, it could be affected by things outside your control, such as shipping overseas. However, it is important to make sure your average OFCT remains as low as possible.

What you can control, is OFCT in the supply-chain and manufacturing sides of your business. How can you get it as low as possible by just changing things under your roof?

As your business grows, managing order fulfillment time gets more complicated. This is because order fulfillment becomes dependent on many entities in your business. Different departments start working together to complete the order fulfillment process.

These entities could be team members, workstations, warehouses, and materials. Supply chain management is about maintaining effective communication between team members and how they utilize the other parts of your supply chain.

There are many ways to work out your order fulfillment cycle meaning your OFCT can in fact refer to several metrics:

  1. Promised Customer Order Cycle Time– this is the expected order fulfillment time that you tell your customers. This will remain constant. Hopefully external factors won’t permanently prolong orders, and you can streamline your order fulfillment cycle so you can lower this over time. This is a good benchmark to keep track of the other metrics below;
  2. Actual Customer Order Cycle Time –this is the average time it takes for a customer to receive a product after ordering it. This is the everyday time that works in practice. It is what you should be aiming to reduce;
  3. Cash to Cash Cycle Time –the time taken from spending money on raw materials and supplies to when you receive money from them as finished goods; and
  4. Supply Chain Cycle Time –how long it takes to fulfill a customer order if the requisite raw materials are at a zero. It is the order fulfillment cycle time, plus the time it takes to order and receive supplies.

Each of these ways of measuring order fulfillment has value when analyzing your business’ order fulfillment and supply chain capacities.

Be careful not to overthink every part of your order fulfillment. It is important to understand and track what is going on in your business, but not so it deters from the running of your operations.

As an expert in supply chain management and e-commerce operations, I've successfully assisted numerous businesses in optimizing their order fulfillment processes, ensuring customer satisfaction, and achieving efficient supply chain cycles. My in-depth knowledge stems from hands-on experience, having worked with diverse industries facing the challenges of streamlining their operations, particularly in the e-commerce landscape.

In the realm of order fulfillment, the Order Fulfillment Cycle Time (OFCT) is a critical metric that demands attention for businesses striving to meet customer expectations and stay competitive. Let's delve into the concepts used in the provided article to shed light on the key components of effective order fulfillment:

  1. Order Fulfillment Cycle Time (OFCT):

    • Definition: OFCT refers to the total time it takes from a customer placing an order to the moment they receive the product. It encompasses all the stages from order placement to delivery.
  2. Customer Satisfaction:

    • Importance: Customer satisfaction is a central concern, and OFCT is a crucial factor influencing it. Delays in order fulfillment can lead to dissatisfaction, affecting the likelihood of repeat business.
  3. E-Commerce Experience:

    • Significance: Online shoppers now expect not only product quality but also a seamless and quick e-commerce experience. Streamlining OFCT contributes to meeting these heightened demands.
  4. Key Performance Indicator (KPI):

    • Role: Order fulfillment time is a major KPI, especially in the context of e-fulfillment. Monitoring this metric is essential for gauging the effectiveness of your business's order fulfillment process.
  5. Manufacturing Order (MO):

    • Process: MO involves placing an order for the necessary goods to fulfill customer orders. It initiates the manufacturing process within the business.
  6. Supply Chain Management:

    • Complexity: As businesses grow, managing order fulfillment becomes more complex, involving coordination among various entities such as team members, workstations, warehouses, and materials.
  7. Order Fulfillment Cycle Steps:

    • Overview: The life cycle of order fulfillment includes several steps from receiving a customer order to the completed delivery. Each step, from order placement to product delivery, contributes to the overall OFCT.
  8. Metrics for Analyzing OFCT:

    • a. Promised Customer Order Cycle Time:
      • Definition: The expected order fulfillment time communicated to customers.
    • b. Actual Customer Order Cycle Time:
      • Definition: The average time it takes for a customer to receive a product after ordering.
    • c. Cash to Cash Cycle Time:
      • Definition: The time from spending money on raw materials to receiving money from the sale of finished goods.
    • d. Supply Chain Cycle Time:
      • Definition: The time it takes to fulfill a customer order, considering the order fulfillment cycle time and the time to order and receive supplies.

Understanding and optimizing these metrics empower businesses to enhance their order fulfillment processes, ultimately leading to improved customer satisfaction, positive reviews, and increased loyalty.

How to Measure and Reduce Order Fulfillment Cycles — Katana (2024)

FAQs

What are the best ways to measure order fulfillment cycle time? ›

Measuring Order Fulfillment Cycle Time

Delivery time is the time it takes for the order to leave your door and reach the customer's. For example, if a customer orders a wooden phone case online on September 25, and receives it on September 30, then the total order fulfillment cycle time would be five days.

How do you calculate the length of the order cycle? ›

Order Cycle Time Formula

The order cycle time is the amount of time in which all orders take to process or complete. For example, if you ship 1000 orders in 9 hours, the order cycle time is (9 hours * 60 minutes * 60 seconds) / 1000 = 32.4 secs per order.

What is the formula for order fulfillment time? ›

Computing for the total order fulfillment cycle time is simple. It is the sum of the source time, production time, and delivery time. For instance, if a customer orders from a retailer on March 5 and receives it on March 10, the total order fulfillment cycle time is five days.

How do you calculate the cycle time of a purchase order? ›

Total order cycle time is calculated with the formula “time the order was received by customer” minus the “time the order was placed” divided by the “total number of orders shipped.” It could also be calculated as: order cycle time = (delivery date – order date) / total number of orders shipped.

How to reduce PO cycle time? ›

Prioritizing preferred vendors helps you complete the PO cycle faster because it will take less time to get your internal team to sign off. These are suppliers with a good reputation or even a pre-existing contract in place. You can even set up a guided buying system to help teams choose these suppliers from a list.

What is the KPI for order fulfillment? ›

KPIs for order fulfillment can be broken out into four key areas: Customer metrics, inbound metrics, outbound metrics, and financial metrics. Below, we explore each of these buckets of KPIs in greater detail and speak to the importance of each of the major KPIs that fall within it.

What is the formula for cycle time in supply chain? ›

Takt TimeCycle Time
Takt time = Available Production Time / Number of Ordered Units (Customer demand)Cycle Time = Net Production Time / Number of Produced Units.
1 more row
Aug 30, 2023

What is a longer order cycle time? ›

A long order cycle time is an indicator that you need to review your supply chain process to identify any inefficiencies or unnecessary steps that need to be optimized or removed entirely. For example, manual order receiving can be time-consuming and is prone to errors, leading to a longer order cycle time.

What is the formula for cycle service? ›

Step 1: Add the two components that are products sold and items that cannot be supplied: 3,800+400=4,200. Step 2:Divide the number of products sold by the result we have just obtained: 3,800 / 4,200 = 0.91. Step 3:Multiply the last result by 100: 0.91 x 100 = 91.

How do you measure order fulfillment? ›

There are several KPIs for order fulfilment. The KPIs help you measure the performance of the order fulfilment operations. Some of the most important KPIs for order fulfilment include on-time shipping percentage, order cycle time, order full rate, distribution cost per order, and perfect order percentage.

What is the perfect order fulfillment rate? ›

Perfect Order Rate (POR) is a metric that assesses whether order fulfillment is meeting customer expectations. Common benchmarks for a perfect order include on-time delivery, accurate documentation, correct order contents, product quality, and more.

How do you calculate cycle time examples? ›

Cycle time = Average time between completion of units. Example: Consider a manufacturing facility, which is producing 100 units of product per 40 hour week. The average throughput rate is 1 unit per 0.4 hours, which is one unit every 24 minutes. Therefore the cycle time is 24 minutes on average.

How do you calculate order fulfillment rate? ›

First, take the number of orders completely fulfilled and divide it by the total number of orders received. Second, multiply that number by 100. The resulting number is your fill rate percentage.

What is the order fulfillment cycle time? ›

Order cycle time refers to the average time taken to ship out an order from the time it was placed, excluding the actual shipping time. This makes it one of the most important KPIs to track in your order fulfillment process as it helps you measure the efficiency of your operations.

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